The Ultimate Guide to Choosing Trigger Spray Bottles Wholesale
Jul. 28, 2025
Guide to Trigger Sprayers & Dip Tube Length - The Cary Company
1) Choose the Compatible Neck Finish
To begin, be sure that your intended container and sprayer have a compatible neck finish; for example, 28-400 containers should be paired with 28-400 trigger sprayers. The first number in a neck finish refers to the diameter in millimeters and the second number refers to the thread style. Each thread style has a corresponding number of turns; 400, for example, represents 1 thread turn. Neck finishes must match or your closure won’t fit the container properly, causing spills or leaks.
The most common neck finish for trigger sprayers is 28mm; however, manufacturers typically offer triggers sprayers from 20mm to 38mm as well as custom sizes. Mist sprayer pumps are typically available in smaller sizes such as 20mm because they are often paired with smaller volume bottles.
As the neck finish is one of the most important factors in selecting the best trigger sprayer for your application, find this detail in the title of all our sprayers and bottles.
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2) Decide on Dip Tube Length for your Sprayer
Measuring a Dip Tube
The length of your sprayer’s dip tube is essential for proper closure and product dispensing. Too long and it will bend too far in the bottle, too short and it won’t be able to reach product at the bottom.
To find the length of a dip tube, measure from the gasket, which is located inside the cap, to the notch end of the tube. This is the usable length of your dip tube and varies from the total length as well as the length from the bottom on the cap to the end of the dip tube.
What length dip tube works best for your product & container?
When calculating the best dip tube length for your application, you should consider the diameter and material of the tube itself and the product you are dispensing. Thinner dip tubes that typically accompany sprayers should slightly bend toward the wall of your container to maximize product dispensing. If you are using a sprayer, add about one inch to the height of the bottle. This will give enough length to properly bend inside the container without inhibiting dispensing.
If you are using a pump to dispense thicker or high viscosity products like lotion or condiments, the rigid dip tube should sit directly in the product with a small space between the tube and the bottom of the container. The tube should not touch the bottom of the container, but it should also not sit too high as it will not be able to pump product at the bottom. Sprayer dip tubes typically should not hover above the bottom of the container as they are not made to dispense thicker products.
Cutting Your Dip Tube
Tube cutting ensures that the dip tube does not sit flush to the bottom of the container, which causes blockage and prevents pumping. Dip tubes are often cut at an angle so they cannot sit flush to the container. While sprayer dip tubes do need to be longer than the container, the notch end of the dip tube should not sit flush to the container. An angular or v-shaped cut prevents this from happening.
It is also important to note if the container you are using features a “push up” at the bottom, meaning the bottom is raised. If there is a push up, subtract about 3/32” from the container length you previously measured to compensate. This step ensures proper flow through the dip tube.
3) Pick Your Sprayer – Color, Shape & Style
The sprayer you pick depends on the product you would like to dispense as well as how you would like to dispense it. Trigger sprayers are ideal for a wide variety of products including water, cleaning solutions, gardening chemicals, room sprayers, spritzers, and thinner body and hair care products. They are designed to dispense a greater amount of product over a larger surface area. Variances in trigger sprayers are largely cosmetic with different body shapes and colors.
However, many of our models have different features including varying dosages and nozzles. Some nozzles include a turn mechanism to allow for different spray patterns as well as a locking feature. Various colors allow for color-coding for easy identification of different products within your product line.
Types of Spray Patterns
Spray is a traditional spray pattern where the product is dispensed in a conical shape from the nozzle.
Stream sprays are focused from a direct point, dispensing product with few droplets. This spray pattern is ideal for products that require high concentration of product in a smaller location.
Mist spray patterns tend to feature many small droplets and are ideal for products that require small dosages.
Foam delivers product in the form of foam rather than a conventional spray pattern.
Continuous spray patterns are unbroken rather than the standard burst dispensing of many traditional sprayers.
Dosage, or the amount of product dispensed with a single spray, is also important to consider when picking a sprayer. Dosages typically range from 0.22 ml to 1.5 ml. Higher dosages are recommended for products which require a larger spread (the surface area covered by the product being dispensed).
If you are looking to dispense products that require precision and gentle spraying like fragrance, hair products, sunscreen or oral care, our mist sprayers are the perfect choice. In addition to standard trigger sprayers, we also carry fine mist trigger sprayers for applications that require more precision. Fine mist trigger sprayers offer the precision of a traditional mist sprayer pump with the control of a trigger handle.
If you’re still having trouble deciding which sprayer option is best suited to your application, below are some popular trigger sprayer styles:
Standard (General Use)
Standard trigger sprayers, also known as general use trigger sprayers, are one of the most popular options for common surface cleaners, hair gels, fabric fresheners, etc. Standard trigger sprayers typically feature a functional design suited for a variety of applications. Most general use designs include an adjustable nozzle to vary the spray.
High Output
High output triggers sprayers are characterized by a larger dosage per spray than standard or general use trigger sprayers. Often these closures can dispense 3.5 ml of liquid per squeeze compared to the more traditional output of anywhere from 0.22 ml to 1.5 ml. Common applications of high output trigger sprayers include some degreasers, detailing products in the automotive industry, insect control products and more.
Chemical Resistant / Acid Resistant
Chemical and acid resistant trigger sprayers feature component parts with a higher degree of chemical resistance than traditional sprayers or misters. Harsh chemicals can eat away or negatively affect the materials used to make the closure. Replacing parts such as the gasket or dip tube with materials with a higher degree of chemical resistance, chemical resistant trigger sprayers are often suitable for dispensing harsh chemicals, household cleaners, carpet spot cleaners, etc.
Foaming
Foaming trigger sprayers feature a unique design that dispenses a foam rather than a conventional spray pattern. Foaming sprays are useful for products where controlling the liquid on the surface is essential as well as for product that needs to sit on a surface for an extended period of time. Common applications include all-purpose cleaners, upholstery cleaners and carpet cleaners.
Shippers
Shipper trigger sprayers are designed to be applied to the filled bottle prior to shipping. Often similar to general use trigger sprayers, these closures excel at preventing spilling or leaking that could result in product loss during transit.
Upside Down
Upside down trigger sprayers work well when the bottle is not held at an upright angle, even when the entire bottle is tilted completely upside down. This is often accomplished with a unique dip tube that can capture product either through a weighted end or secondary opening. Upside down trigger sprayers are ideal for cleaners or similar products where a user might need to adjust the angle of the bottle to reach the area they want to access.
Mist (Micro, Fine)
Mist trigger sprayers still have the traditional trigger similar to a conventional trigger sprayer, but dispense a fine, light spray pattern to prevent soaking the desired spray location with too much product. Mist trigger sprayers work well for spray hand sanitizers, fabric fresheners, many hair products and more. Some mist trigger sprayers feature an adjustable nozzle. Mist trigger sprayers are more ergonomic that mist sprayer pumps and work well for products that may need more than a few sprays in one application.
A Complete Guide to Spray Bottles: Glass, Mist and Custom Packaging
Spray bottles are one of the most versatile and widely used packaging solutions across multiple industries. Whether you’re packaging cleaning solutions, beauty products, or essential oils, spray bottles offer functionality, precision, and style. At MC Glass, we specialize in glass spray bottles and custom glass spray bottles designed to meet the needs of modern, eco-conscious brands.
In this blog, we’ll walk through the types of spray bottles, the materials used, how they serve different industries, and how to choose the right one for your product—especially if you’re looking for wholesale fine mist spray bottles or premium glass mist spray bottles for your packaging line.
What Is a Spray Bottle?
A spray bottle is a dispensing tool designed to release liquid in a mist, stream, or foam. It typically includes a bottle, a dispensing mechanism (trigger, pump, or nozzle), and a spray head. From fine mist sprayers to trigger bottles, spray bottles offer tailored user experiences for everything from perfume to disinfectants.
Brands today not only look for functional packaging but also packaging that aligns with their sustainability goals and visual branding—this is where glass spray bottles come in as a premium and eco-friendly choice.
Types of Spray Bottles
Understanding the different types of spray bottles is crucial for product performance and customer satisfaction. Here are the most common types:
1. Trigger Spray Bottles
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High-output spray with adjustable nozzle.
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Used for cleaning products, gardening sprays, and industrial chemicals.
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Available in plastic or custom glass spray bottles for a more upscale appearance.
2. Fine Mist Spray Bottles
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Delivers a delicate and consistent mist.
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Ideal for perfumes, hair care, face mists, and essential oils.
- Available in plastic or premium glass mist spray bottles for brands targeting luxury markets.
3. Continuous Spray Bottles
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Delivers a long-lasting spray with minimal effort.
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Common in salons and for household applications.
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Can be made in sleek cylindrical shapes with custom branding.
4. Foam Spray Bottles
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Dispenses foam rather than mist.
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Used for hand soaps, shaving creams, and foaming cleansers.
5. Pump Spray Bottles
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Simple push-to-spray mechanism.
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Used in sanitizers, room sprays, and DIY skincare.
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A perfect format for wholesale fine mist spray bottles.
Materials Used in Spray Bottles
Choosing the right material is just as important as the bottle type. Different materials offer various advantages:
1. Glass Spray Bottles
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Non-reactive, reusable, and environmentally friendly.
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Perfect for high-end products, especially in beauty and aromatherapy.
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Common types include flint glass, amber glass (for UV protection), and cobalt blue glass.
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Our glass spray bottles are fully customizable with silk-screen printing, frosting, and color spraying.
2. PET (Polyethylene Terephthalate)
For more information, please visit Trigger Spray Bottles Wholesale.
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Lightweight and cost-effective.
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Ideal for wholesale fine mist spray bottles used in commercial or travel applications.
3. HDPE (High-Density Polyethylene)
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Strong chemical resistance.
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Preferred for industrial and large-volume applications.
4. Aluminum Spray Bottles
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Modern and recyclable.
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Often used in personal care and home fragrance industries.
Glass vs. Plastic Spray Bottles
While plastic bottles (PET or HDPE) are affordable and lightweight, glass spray bottles offer unique advantages that appeal to high-end markets and eco-conscious consumers.
Benefits of Glass Spray Bottles:
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Non-reactive: Ideal for essential oils, acids, or natural formulas.
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Sustainable: 100% recyclable and refillable.
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Premium Look: Frosted, amber, or clear glass enhances brand image.
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Better for Customization: Enables high-end custom glass bottle design for luxury branding.
If you aim to elevate your packaging, investing in custom glass spray bottles is a smart move. Brands with natural or organic positioning often choose glass mist spray bottles for both visual appeal and functionality.
Applications of Spray Bottles in Different Industries
Spray bottles serve nearly every consumer-facing industry. Here’s how they’re used across sectors:
1. Cosmetics and Personal Care
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Glass mist spray bottles are the go-to for facial mists, toners, and setting sprays.
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Brands prefer custom glass spray bottles to showcase luxury and sustainability.
2. Cleaning and Household
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Trigger sprayers are ideal for all-purpose cleaners, glass sprays, and surface disinfectants.
3. Aromatherapy and Natural Wellness
- Essential oil sprays and pillow mists are best packaged in amber or cobalt glass mist spray bottles to protect from UV.
4. Healthcare and Sanitization
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Alcohol sprays, hand sanitizers, and antiseptic mists often use fine mist spray bottles for even application.
5. Food and Culinary
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Oil misters, vinegar sprays, and herb water bottles often utilize glass spray bottles for food-safe appeal.
How to Choose the Right Spray Bottle for Your Product
1. Understand Your Product’s Needs
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Choose fine mist for delicate coverage, trigger sprayers for cleaning, or foam pumps for lathering products.
2. Select the Appropriate Material
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Choose glass spray bottles for beauty, wellness, and food products.
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Use PET or HDPE for industrial or cost-sensitive applications.
3. Match Your Brand Aesthetic
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Our custom glass spray bottles can be frosted, sprayed in custom colors, or printed with your logo.
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Custom caps, including bamboo and metal options, are also available.
4. Consider Sustainability
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Refillable and recyclable glass mist spray bottles are an excellent choice for eco-conscious consumers.
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Avoid single-use plastics where possible.
5. Think About Size and Portability
Size and shape are more than just visual elements. They affect usability, storage and portability.
Small size from 30ml to 100ml is ideal for travel size or luxury sample items. Medium size from 120ml to 300ml is common for daily skincare and household products. While large size 500ml and above is suitable for bulk use, such as cleaning supplies.
Why Choose MC Glass for Spray Bottles?
At MC Glass, we delivery high-quality wholesale fine mist spray bottles and custom glass spray bottles with competitive pricing and low MOQs. Here’s what sets us apart:
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✅ Wide variety of glass mist spray bottles in clear, amber, and cobalt blue.
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✅ Fully customizable spray bottles with printing, frosting, and color spraying.
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✅ Fast turnaround for bulk and custom orders.
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✅ Sample support for small-batch buyers or startups.
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✅ Packaging consultations to help you pick the right bottle for your product.
Our clients span across cosmetics, essential oils, natural cleaning, hospitality, and food service. Whether you’re launching a new product line or upgrading your packaging, we’re here to help you scale with elegance and efficiency.
Conclusion
Spray bottles are essential across many industries, and choosing the right type can make a big difference in both user experience and brand image. Whether you need wholesale fine mist spray bottles for large-scale production or custom glass spray bottles to match your brand’s identity, understanding the options will help you make an informed decision.
The right spray bottle does more than dispense liquid. It enhances user experience, protects your formula, reinforces your branding, and aligns with sustainability values. Whether you need a small-batch solution or full-scale production, our expert team provides end-to-end support for your packaging journey.
From precision glass bottle design to functional customization, we are proud to be a trusted glass bottle manufacturer offering custom glass bottles tailored to your vision.
Contact us today to explore spray bottle options that reflect your brand’s purpose and elevate your product’s presence.
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