The Benefits of Using Water Chillers for Industrial Process Cooling

Process cooling is a common requirement in many industrial settings, necessary for the removal of excessive heat generated by production and manufacturing processes. 

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There are different types of industrial chillers available to facilitate this, some better suited to certain applications than others. Water chillers are one such type of system. 

What is the Purpose of an Industrial Water Chiller?

In industrial environments, the purpose of a water chiller is to provide precision temperature control to ensure safe, productive and efficient working processes. Without going into the technical details, they do this by absorbing, transferring and dissipating unwanted heat by way of a refrigeration cycle. 

A water chiller’s exact application will be specific to requirements:

What are the Advantages of Water Cooled Chillers?

They are Energy Efficient

Water chillers bring increased energy efficiency for a couple of key reasons. First, they operate independently of ambient conditions. This means that, unlike air cooled chillers, they are not subject to system inefficiencies caused when those ambient conditions fluctuate.

Second, as water is an excellent medium for carrying heat energy they are highly effective at rapidly lowering temperatures. This makes them the energy efficient option for large industrial applications. 

They Have a Long Lifespan

When installed, most component parts of a water cooled chiller are placed in an enclosed environment. This means that the majority of the system will be protected from damaging natural elements like wind, rain, snow, ice and excessive heat. This in turn leads to less wear and tear.

Combine this with the fact that water chiller manufacturers build these systems to last and you have a durable investment, provided your system is properly maintained of course. 

They are Quiet

The noise level associated with most manufacturing and production processes is high enough without adding a noisy cooling system to it. Water cooled chillers have relatively few dynamic components so they do not generate much noise when in operation. 

They are Flexible

Industrial water chillers are highly adaptable. They can be configured to suit a wide variety of settings and applications to ensure maximum process compatibility. Whatever your operation requirements, a properly sized and well maintained water cooled chiller can maximise productivity, minimise equipment downtime and provide a safe working environment. 

Packaged air-cooled chillers are a quick-to-install solution for companies in industries such as food processing, dairy, and brewing. These systems include a condenser, compressor, and evaporator and use ambient air to extract heat from industrial processes. Attached air fans expedite the cooling process, enhancing the performance and efficiency. Many companies rely on air-cooled chillers to ensure their industrial processes run smoothly. If you’re considering a packaged air-cooled chiller for your company, factor the many benefits into your decision.

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Consider the following advantages of packaged air-cooled chillers:

1. Cost-effective
2. Low maintenance
3. Energy-efficient operation
4. Saves interior space
5. Appropriate for water-sensitive areas
6. Doesn’t affect ambient conditions

Continue reading to learn more about these advantages of packaged air-cooled chillers, as well as a couple of potential drawbacks to consider and the types of packaged air-cooled chillers available.

Cost-effective

Packaged air-cooled chillers come in quick-to-install systems that save time and money. With installation teams requiring less time to install this type of chiller system, your company can realize significant upfront cost savings, undeniably boosting your bottom line.

Low maintenance

Another advantage of packaged air-cooled chillers is that they have fewer components to maintain than water-cooled systems. Without a cooling tower, condenser pump, and other parts, air-cooled chillers require less maintenance than other systems with a more complex component structure.

Energy-efficient operation

Packaged air-cooled chillers have energy-efficient features such as electronically commutated (EC) fans that minimize energy consumption. In the winter months, many companies appreciate the added warming capacity from the expelled heat during the cooling process, which can save heat energy and costs.

Saves interior space

Because packaged air-cooled chillers are housed outdoors, they take up less interior space than water-cooled systems, making them ideal for facilities with space restraints. Air-cooled chillers don’t need cooling towers, condenser pumps, or mechanical rooms to function, lending a space-saving advantage.

Appropriate for water-sensitive areas

If your company is in an area prone to drought or has a limited water supply, packaged air-cooled chillers provide a water-saving alternative to traditional water-cooled systems. By cooling your process with ambient air instead of water, you eliminate the water requirement for optimal performance.

Doesn’t affect ambient conditions

While some water-cooled chillers can produce moisture and cause already-damp industrial environments to exceed ideal levels, packaged air-cooled systems do not modify the ambient humidity or temperature.

Potential drawbacks to consider

While packaged air-cooled chillers have plenty of benefits, there are a couple of potential drawbacks to consider:

1. Lifespan – Because air-cooled chillers reside outdoors, they are exposed to environmental elements that could shorten their lifespan, including ice, rain, snow, wind, and hail. On the other hand, water-cooled chillers are located on the interior of your space where they are protected, often giving them a longer lifespan.
2. Noise level – The second consideration to keep in mind is noise output. The cooling fans inside packaged air-cooled chiller can produce some level of noise, which may not be ideal for quiet environments.

Are you interested in learning more about the differences between packaged air-cooled chillers and water-cooled chillers? Head to our blog to discover which one is better suited for your application and budget.

Types of packaged air-cooled chillers

Our single, dual, and multi-circuit packaged air-cooled chillers include in-stock and custom-ready engineered solutions in various types, depending on your application and budget.

Contact us to discuss your requirements of portable water chillers industrial. Our experienced sales team can help you identify the options that best suit your needs.

• Fractional hermetic single circuit chillers
• Value-line single circuit chillers
• Scroll single circuit chillers
• Scroll dual circuit chiller
• Digital scroll single circuit chillers
• Digital scroll dual circuit chillers
• Semi-hermetic single circuit chillers
• Semi-hermetic dual-circuit chillers
• Multi-circuit chillers
• Screw dual circuit chillers
• Tandem scroll chiller