Pipe Conveyor Design

As with a troughed belt conveyor, the loading section or feeder of a pipe conveyor is open in order to be able to take on the bulk material. Special rollers then form the belt into a closed tube – diameters of 150 to 650 millimetres are possible. From this point on, metal plates with hexagonal cut-outs and staggered rollers with large support spans keep the tube in shape and closed over the entire conveying distance. Once the conveyed material has reached its destination, the pipe conveyor belt opens automatically due to the positioning of the rollers and ejects the material. A deflection system now guides the belt into the lower run, where the conveyor belt is brought back into the tube shape and runs back to its starting point. For dual pipe systems it is also common to build and install walkways between the pipes for inspection and maintenance.

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Oval and Round Pipe Conveyor Variations

A distinct design feature of the pipe conveyor is the round shape of the belt. There are two design variants: oval and circular. Each shape has its unique advantages. The oval shape seals the overlap of the belt a little better, because the angle of the overlap is flatter. On straight sections and across long distances the oval shape performs well – here the tube conveyor belt runs steady with little twisting or deviation. This is also due to the aerodynamics, there is less surface for wind resistance. On the other hand, the circular or round tube shape requires less reinforcement, and the cable construction has greater stability. The service life of the lower rollers are also extended, as they do not have to carry as much weight and endure less wear and tear as a result.

Pipe Conveyor Belt Quality and Band Construction

Your individual needs, the conveying capacity and length of the pipe conveyor determine the belt quality. Does your case require normal or heat and tear-resistant rubber? Does a textile weave offer enough durability or are reinforcing steel cables required? Your requirements determine the construction of the belt. For safety reasons, depending on the type of material, the recommended capacity for our pipes is usually 75% of the pipe’s diameter. That way there is a little extra room to take on additional weight.

By using special rollers, low-noise bearings and the correct conveying speed our pipe conveyor system actively reduces noise emissions, this ensures that the people living near the conveying line are not disturbed by noise. An added advantage is the improved day-to-day working environment of our workers.

Contact us to discuss your requirements of Burning Resistant Conveyor Belt. Our experienced sales team can help you identify the options that best suit your needs.

From Planning to Operation

Whether short distances for alternative fuels, cement, or clinker or kilometre-long transport of ores, limestone and gravel – our technical expertise will help ensure proper planning at the beginning of your project. Our knowledge of horizontal, inclined and ascending routing and proprietary calculation programs are what make the realisation of big projects possible in the first place. With extensive feasibility studies and elaborate simulations of loading conditions and throughput rates, we develop the right system solution for you with the appropriate belt width and drive power for conveying your goods.

What is a Pipe Conveyor and How Does it Work?

A Pipe conveyor is a new type of conveying equipment.It is also known as a tubular belt conveyor.It moves material by curling the Conveyor Belt into a tubular shape,combining the benefits of both pipeline and belt conveyors.This design enables it to have large conveying angles,tight bends,and a compact body,facilitating 3D bending.

How the Pipe Conveyor Works

The conveyor belt serves as the medium for transmitting force and transporting materials.It is supported by flexible idler rollers,which are used to support the conveyor belt carrying materials.The driving device moves the drum by turning it.Friction makes the conveyor belt rotate around the drum.This motion moves the material.Ordinary belt conveyors do not do this.The pipe conveyor forces the belt to curl into a tube.It does this at the belt speed through a hexagonal idler roller group.This setup lets it transport materials in a sealed way.

Application Scenarios of Pipe Conveyor

The pipe conveyor has an enclosed design.It also has a flexible layout.Its conveying performance is stable.It has environmental protection features.It is suitable for stable,efficient,long-distance material transport under complex terrain.It can be used in many industries:steel,mining,cement,and more.These include chemicals,ports,docks,papermaking,grain,flour,and concrete.It's also used for ore,mudstone,coal,ash,and power.

Main Components of the Pipe Conveyor

Tubular Conveyor Belt:The pipe conveyor has a tubular conveyor belt.It is the most important feature of the pipe conveyor.This conveyor belt is made of strong,wear-resistant rubber.It has steel wire ropes or canvas inside to add strength and flexibility.It can effectively prevent material leakage and environmental pollution.
Driving Device:The driving device usually consists of an electric motor,reducer,and driving drum.It drives the conveyor belt to move through friction.We select the motor power based on the distance and material weight.This ensures stable conveying.
Idler Roller System:The idler roller system supports and guides the conveyor belt.It keeps the belt stable as it moves.Idlers are divided into load-bearing idlers and return idlers.Idlers that bear loads support the conveyor belt and its materials.Return idlers support the empty belt.
Tensioning Device:To ensure the normal operation of the conveyor belt,a tensioning device is required.The tensioning device can adjust the tension of the conveyor belt,preventing it from slipping or deviating from the track.
Enclosed System:The pipe conveyor has an enclosed system.It includes cover plates,side sealing plates,and other parts.They prevent materials from escaping to the outside and stop dust leaks and pollution.

Features of the Pipe Conveyor

Environmental Protection and Energy Saving:Its enclosed design can stop material leaks.It reduces dust and noise pollution.It meets environmental rules.At the same time,its high conveying efficiency and low energy consumption help to reduce operating costs.
High Efficiency and Stability:It is highly efficient and stable.It uses high-strength tubular conveyor belts.It can handle large-capacity and long-distance conveying tasks.Its idler roller system and tensioning device make sure the belt stays stable and reliable.They do this during operation.
Flexible Adaptation:It can be arranged to fit the on-site environment.It adapts to complex terrain and space limits.The pipe conveyor can turn often.It performs well in such scenarios.
Low Maintenance Cost:This is due to its reasonable design,durable components,and long maintenance cycles.It also has a small daily maintenance workload.These features reduce the maintenance cost and downtime.

Considerations for Purchasing a Pipe Conveyor

Installation Services:Choose a manufacturer with fast,reliable delivery services,like Zoomry.They have very short delivery times.This ensures that the equipment arrives on time and passes tests.
Certification Qualifications:The supplier must have multiple product certifications.These certifications guarantee product quality and reliability.
Product Selection:Choose the right model for your needs.This ensures the equipment meets process requirements and production capacity.
Intelligent Functions:Consider if you need smart control and monitoring.They can improve efficiency and convenience.

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