Non-Sparking Tools

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The direct axial tensioning of bolts or studs presents unique advantages that address common challenges:
- Residual torsional forces
- Friction-related problems

The hydraulic bolt tensioners are simply constructed, yet they provide a significant tensioning force to elongate a bolt. When the bolt is stretched, it creates a gap that facilitates nut tightening in a new position.

Assembling the components on the stud is straightforward. Tritorc's hydraulic tensioning tools can be customized according to customer requirements.

The following factors are considered while modifying the tool:
- Internut distance
- The pitch circle diameter of the flange
- Free space height available above the nut

High-pressure bolted joints can be securely fastened by overcoming residual loads through trouble-free operation. Various hydraulic bolt tensioning tools are designed and constructed according to industry requirements for diverse applications. The types include:
- Hydraulic Top Side Bolt Tensioners
- Spring Return Hydraulic Bolt Tensioners
- Multi-Stage Tensioners

The tensioner can be adapted to different stud sizes and bolt loads within constrained spaces and high tensioning loads.

Spring Return Tensioners utilize a return mechanism that allows for rapid tensioning operations and disassembly. In these systems, the hydraulic tensioner quickly loads the cell piston back to its initial position.

Two critical features that enable the hydraulic bolt tightening machine to maintain high hydraulic pressure without losing load are:
- A high-strength puller bar made from heat-treated special steel alloy
- A reliable load cell with purpose-built high-performance seals

Furthermore, a cycle counter tracks the number of tensioning cycles performed with each specific tool. This helps users understand the usage of the bolt tensioning tool and the maintenance needed to keep it in optimal condition. Utilizing a Tommy Bar remains a reliable option.

Several features enhance the tool's resilience and ease of use:
- Zinc Flake Coating to ensure corrosion resistance
- Heat treatment and precise machining for extended tool life
- A strap handle for easy lifting
- An eyebolts for carrying heavier variants
- Optional Gear Drive for manual torque wrenches

The hydraulic tensioners are designed and equipped with industry-standard features at a unique quality-to-price ratio. Their applications span from pipeline flanges, heat exchangers, wind turbine joints to bolted foundation joints and pre-engineered buildings.

Tritorc also provides the necessary pumps, accessories, hydraulic hoses, and other spare parts as a standard supply. Equipment is supplied Ex Stock worldwide, ensuring competitive hydraulic tensioner prices. Tritorc offers a warranty on mechanical components for up to one year and ensures timely supplies worldwide. Employing controlled bolting applications using hydraulic bolt tensioners is essential when utilizing Tritorc’s tools. Their hydraulic tensioners offer industry-standard prices and the best quality-to-cost ratio compared to any competitor, solidifying Tritorc's position as one of the foremost hydraulic bolt tensioner manufacturers in India.

Basic Info

Model NO.

200-mm

Type

F Wrench

Material

Copper Alloy

Standard

Metric

Brand

Forward

Surface Treatment

Polishing

Size

Common

Feature

Anti-Explosion

Working Mode

Manual

Folded

Unfolded

Handle Color

Pure

Application Age

Adult

Trademark

Forward

Transport Package

Carton Box

Specification

200-mm

Origin

Hebei

HS Code

Product Description

Beryllium copper or aluminum bronze non-sparking F-type valve wrench

Safety Recommendations:

Technical Materials:

Copper-Beryllium Alloy

Be: 1.8%-2%

Ni: 0.1%-0.6%

Composition:

Others: <0.6%

Rest: Cu

Hardness: HB283-365

Breaking: δb105-120kgf/mm2

Contact us to discuss your requirements for Non-sparking Valve Wrenches Manufacturer. Our experienced sales team can help you identify the options that best suit your needs.

Characteristics of the safety tools:

• Spark Proof
• Non-magnetic
• Rust resistant

Application:

• Spark proof: petrochemicals, mills, and mining, etc.
• Non-magnetic: radar stations, aerospace industries, and clean rooms, etc.
• Rust resistant: pharmaceutical industries, shipyards, laboratories, and desalination plants, etc.

Dangerous Areas:

• Areas with a mix of air and flammable substances in gas conditions, vapors, mist, or dust, which might spread combustion after ignition.

Classification of Dangerous Areas:

EXPLOSION PROBABILITY:

HIGH

MEDIUM AND LOW

VERY LOW

Definition:

Frequent or Permanent Explosive Atmosphere

Occasional Explosive Atmosphere

Improbable Explosive Atmosphere

Types of Protection:

Two kinds of protection: Independent, suitable for frequent or significant disturbances; standard for normal use.

• Gases and Vapors
• ZONE 0
• ZONE 1
• ZONE 2

Dusts:

ZONE 20

ZONE 21

ZONE 22

IMPORTANT:

Zones can be displaced due to heat, ventilation, weather changes, or handling errors.

The use of safety hand tools should be a key component in most industrial safety programs. Understanding the intended use and environment of hand tools, along with proper selection, maintenance, and storage, will significantly reduce the risks of explosion and fire.

If you are looking for more details, kindly visit Non-sparking F Type Valve Wheel Wrench Manufacturer.

• Keep non-sparking tools clean and free from ferrous or other contaminants to maintain their non-sparking properties.
• Do not use non-sparking hand tools in direct contact with acetylene, as this may result in explosive acetylides, particularly in moist conditions.
• All hammers and chisels may develop damage over time; these tools should be serviced regularly for safety to prevent eye injuries from flying debris.
• Avoid storing tools with wooden handles in dry areas to reduce the risk of breaking or loosening.
• Prevent overstriking to avoid damage; replacements should be fitted correctly by competent operators.
• Fiberglass handles may offer advantages over wooden handles regarding durability and resistance to environmental conditions.
• Jaw openings of wrenches should fit the nut or bolt head tightly, especially for non-sparking tools, which are typically not as hard as steel tools.
• Tools are designed for specific tasks; avoid using them for unintended purposes to maintain safety and effectiveness.
• Non-sparking tools require adherence to standard safety and maintenance practices in addition to recommendations based on material characteristics.
• When sharpening non-spark safety tools, follow safety procedures, including the use of protective gear.