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How to Save Money When Buying Paper Bag

Paper or Plastic? Pros and Cons of Kraft Paper and Plastic Bags


Disposable shipping bags are widely used throughout the retail industry and beyond. Which is the better bag choice: paper or plastic?

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Kraft Paper Bags

First up: paper. What are kraft paper bags, what are they used for, and why should you use them? Paper bags have been used in retail since the s, predating their plastic cousins by more than a century. And they are a strong contender in the retail bag market today, with many consumers preferring them. What makes the paper bag so enduring? 

What are paper bags used for?

Kraft paper bags are widely used in the retail, restaurant and shipping industries. Some popular uses for kraft paper bags include:

  • Bagging groceries
  • Bagging retail purchases, including clothing, home goods and hardware
  • Packaging up to-go orders for restaurants
  • Lunch bags
  • Wrapping small items for shipping
  • Gift wrapping

What is kraft paper?

Kraft paper is a sturdy paper product made of softwood pulp. While it can be bleached, it is most often seen in its classic brown color. Kraft paper is stronger than regular paper, offering high tear resistance, tensile strength, durability and elasticity. Brown kraft-grade paper is also highly economical.

What kinds of paper bags are available?

Paper bags are available in various sizes and weights and either with handles or without.

  • Handle bags are popular for carryout orders and retail establishments. Consumers love them because they are easy and convenient to carry; many people save sturdy paper handle bags for other uses after they put away their purchases. They also make great gift bags.
  • Larger bags without handles are most often used as grocery bags.
  • Small bags without handles make convenient disposable lunch bags. They are also handy in retail for bagging small pieces and parts such as nuts, bolts and fittings.

What are the advantages of paper bags?

Paper bags offer some significant advantages for retailers and consumers.

  • Kraft paper is fully recyclable, biodegradable and even compostable; it will break down in the environment without harmful byproducts.
  • Paper bags are sturdier than plastic and can usually hold more weight; a standard grocery bag can hold nearly 40 pounds.
  • Paper bags hold their shape while open for easy bagging and more attractive presentation and display. The rigidity also provides more protection for delicate items such as fresh produce, which may be squashed in plastic.
  • Paper bags are often saved and reused by consumers—and many consumers prefer them.
  • Paper handle bags are better for carrying heavy or bulky objects.
  • Paper bags are safer for children and pets as they do not present a suffocation hazard.

What are the disadvantages of paper bags?

The main disadvantage of paper bags is that they are not waterproof. Uncoated kraft paper readily absorbs water and breaks down quickly when wet. Waxy coatings can help, but drive up costs for the bags and still do not provide complete waterproofing. Paper bags will not protect goods from the elements and can become a breeding ground for molds or bacteria if left wet. They are also prone to fail if the bottom gets wet from product leakage.

Another disadvantage: storage. Paper bags are heavier and bulkier than plastic, and take up a lot more storage room.

What impacts the costs of paper bags?

Paper bag costs are dependent on several factors, including:

  • Whether or not they have a handle
  • The thickness and quality of the paper
  • The size of the bag

Whichever type of bag you are buying, the best way to save money on paper bags is to buy in bulk. Buying 1,000 paper bags will be cheaper than buying 100 at a time. Thinner bags with lower-quality materials will also save money, but keep in mind that they will also tear more easily. If you end up double-bagging to reinforce their strength, you won’t see any savings. Low-quality bags may also cause customer dissatisfaction.

Plastic Retail Bags

Plastic retail bags—sometimes called t-shirt bags—have exploded in popularity since their introduction in the s and have taken over as the bag of choice for many grocery and retail establishments. And no wonder: they are economical, convenient and easy to use and store.

What are plastic bags used for?

Plastic bags are widely used as grocery and retail bags. They can be used for bagging all kinds of consumer goods, from produce to t-shirts.

What are plastic bags made of?

Most retail plastic bags are made of high-density polyethylene (HDPE), a type of thermoplastic polymer. Plastic bags are made through a process called blown film extrusion.

What are the advantages of plastic bags?

Plastic bags offer a lot of benefits for consumers and retailers.

  • Cost is one of their big selling points; at just pennies per bag, plastic bags are the most economical option for retailers.
  • Plastic bags are waterproof, offering better protection from the elements. They also prevent leaks from liquid products spilled inside the bag from damaging the customer’s clothes, car or home.
  • Due to its non-porous nature, plastic inhibits the growth of microorganisms, making t-shirt bags a sanitary choice.
  • Plastic bags are very flexible and adaptable for oddly-shaped goods or collections of products.
  • Plastic bags are lightweight and very thin, so they don’t take up nearly as much room on retail counters.
  • The bags can be hung on retail racks that hold them open for bagging, so bagging is fast and efficient.
  • Plastic bags are reusable and recyclable.
  • Plastic bags can carry many times their own weight and can easily be double-bagged for added durability when bagging heavy things such as canned goods, beverages or tools.

What are the disadvantages of plastic bags?

T-shirt bags used for retail do have a few drawbacks.

  • Plastic does not break down well in the environment. Because they are so lightweight, fugitive plastic bags have made their way around the globe via wind and water. Plastic bags in the environment are a danger to wildlife and eventually break down into harmful microplastics.
  • Because of the environmental concerns, some states and municipalities have started to ban plastic bags or institute a consumer charge designed to discourage their use.
  • Plastic bags are prone to splitting if overloaded, which can create a significant inconvenience for consumers.
  • Plastic bag recycling is not available everywhere. Unlike paper, the HDPE used for t-shirt bags is not typically accepted in curbside recycling programs. Most grocery chains will accept plastic bags back for recycling, but few consumers take the time to recycle their bags.
  • Plastic bags are a suffocation hazard for small children and animals.

What impacts the cost of plastic bags?

Plastic bag costs are dependent on quality and quantity. Buying in bulk is the best way to reduce the cost of plastic retail bags. The thickness of the plastic (in mils) will also impact bag pricing, but thinner bags will also be less durable and more prone to splitting. Keep in mind how much weight you need the bag to carry before opting for a cheaper bag.

Paper vs. Plastic Bags: Which is Better?

Which should you choose, paper or plastic bags? The decision depends on several factors, including:

  • The size, weight and shape of the contents the bag will carry
  • Whether or not liquids will be carried
  • State and local regulations regarding plastic bag use
  • Local recycling capabilities
  • Cost
  • Storage considerations
  • Consumer preference

Many grocery stores and retail establishments choose to offer both, giving consumers a choice at the checkout.

Which is better for the environment: paper or plastic bags?

Many people wonder whether paper or plastic bags are more sustainable. The answer is complicated. To determine which bags are best, researchers have to consider the complete lifecycle of the bag, including raw materials, energy and water used for initial production, recyclability, reuse and environmental impact.

  • In terms of manufacturing, plastic bags come out ahead. HDPE bags use significantly less water, energy and raw materials than paper bags. A study showed that it takes 58 gallons of fresh water to produce 1,500 plastic bags, compared to 1,004 gallons of water to produce 1,000 paper bags. Manufacturing a paper bag uses almost 3.5 times the energy needed to manufacture a plastic bag. And more toxic chemicals are created in paper manufacturing than in plastic manufacturing.
  • Plastic bags are, in theory, more recyclable than paper. Paper can be recycled to make more paper, but the pulp fibers lose integrity with each recycling process. That’s why most paper goods only have a portion of recycled content. HDPE plastic, by contrast, can be virtually endlessly melted and reprocessed into new plastic bags. In practice, however, only a fraction of plastic bags are actually recycled. This is primarily due to the fact that they are not accepted for curbside pickup in most locations.
  • The biggest environmental drawback of plastic bags is litter. Plastic bags can persist for a long time in the environment and be carried around the globe via wind or water. Plastic bags have been an environmental disaster for marine wildlife in particular, and are responsible for numerous deaths in fish, turtles, dolphins and other marine mammals who ingest them. In both terrestrial and marine environments, HDPE breaks down into toxic microplastics, which can end up in human food supplies.

Which bags are cheaper: paper or plastic?

Per bag, HDPE t-shirt bags are less than half the cost of paper grocery bags. However, when comparing costs between paper and plastic bags, it is important to also consider carrying capacity. A paper grocery bag can carry more items than a plastic grocery bag; paper can hold more weight and can be filled right to the top. Baggers may compensate by double bagging heavy items when using plastic bags. These factors must be considered in the overall cost comparison.

Need help choosing the right retail bag?

How Can I Save Money with 2-PLY Extensible Paper Bags?

This post was updated on July 8, .

For decades multi-wall paper bags have been constructed from three or more plies of traditional natural kraft paper. However, modern sack kraft paper is now so strong that 3-ply bags are seldom necessary. Two-ply bags made from high-performance, extensible paper can easily hold up to 100lbs of material. Plus, it fills faster and provides a more environmentally sustainable package. Few paper plies yield such significantly reduced paper bag cost.  

Traditional Kraft Paper vs High-Performance Extensible Paper

First, let’s review the characteristics of each type of sack kraft paper:

Traditional Kraft Paper

High-Performance Extensible Paper

Manufactured from short wood fiber

Manufactured from long wood fiber

Heavy, coarse sheet

Smooth sheet

Strength through high basis weight

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Strength through superior stretch and flexibility 

Limited stretch

6-7% stretch 

Low levels of porosity

High levels of porosity 

Limited energy absorption 

Superior energy absorption 

Ideal for 3-4 ply bag construction 

Ideal for 2 ply bag construction 

What is Kraft Paper?

Kraft Paper is a paper material made entirely from wood pulp and produced by a modified sulfate pulping process. The paper is coarse and noted for its strength. The name is obtained from the German word “kraft” meaning strength. Its natural color is brown, but by using semi-bleached or bleached sulphate pulp it can produce lighter shades including white.

What are Extensible Paper Bags?

Extensible Paper is made from long, slender, flexible cellulose fibers. The paper is smooth and noted for its stretch. Extensible paper is produced mechanically by compressing a paper web between a rubber blanket and a drying roller. The process produces a paper with a built-in stretch, which produces greater strength and permits fewer paper plies in a bag.

The Benefits of 2-PLY Paper: Greater Performance, Less Cost

Transitioning from 3-ply natural kraft to 2-ply extensible paper reduces the raw material in the package by a full paper layer. Thus, substantial cost savings may be achieved when selecting this packaging method. The reduction of raw paper material in the bag brings the following advantages:

  • Less paper per bag
  • More bags per pallet
  • More bags per container
  • Faster filling
  • Higher porosity
  • Reduced dusting
  • Greater overall strength
  • Improved printability
  • Improved palletizing

Extensible Paper Bag Features

Less Raw Material – Improved Sustainability

Bags constructed with fewer plies significantly reduces the amount of paper required to produce a finished bag. This, in turn, limits the ecological impact on our forests. Continuous investments in new technology are made to achieve even better energy efficiency and raw material usage.

More Bags – Reduced Freight Costs

Two-ply bags allow a customer to receive up to 30% more bags per truckload/container. The increase in the number of bags per load reduces the inbound freight cost per bag substantially. Furthermore, fewer freight movements reduce our overall carbon footprint.

Improved Strength – Less Breakage

Brown and bleached (white) extensible sack kraft paper grades offer excellent strength properties. The strongest grades have a TEA index of up to 3.8 J/g. These grades are ideal for 2-ply industrial bags with a filling weight of up to 110lbs (50kg).

Higher Porosity – Faster Filling

For fast and dust-free cement filling or other powdered goods, we offer papers with a perfect combination of strength and porosity. These papers are strong enough to withstand tough demands, yet they are porous enough to allow for efficient deaeration.

Enhanced Porosity - Brand Recognition

In particular, sack kraft paper grades have excellent print quality, resulting in a high-quality print result that enhances your bag's point-of-purchase appearance.

Types of 2-ply Extensible Paper

1. Valve (PVSE)

A Pasted Valve Stepped End (“PVSE”) is a common industrial packaging style for dry, flowable products. The bag is packed on equipment that fills it from a horizontal spout. When the bag is discharged from the packing equipment, the product inside the bag self-seals the valve opening.

Two-ply valve bags are one of the most common industrial bag styles in use today with much of the world’s cement, minerals, and resins packed in them

2. Sewn Open Mouth (SOM)

A SOM bag is an open mouth bag that is closed using sewing thread. The bag has a flush-cut tube that is factory closed at one end and left open at the other end for the customer to pack and sew closed. This bag style can be gusseted or made with a flat tube. 

SOM bags are typically manufactured in 3-ply natural kraft paper. However, 2-ply extensible paper SOM bags are growing in popularity due to their strength and cost-effectiveness.

3. Pinch Bottom Open Mouth (PBOM)

PBOM bags are ideal for products that need a barrier liner to preserve them, like in the chemicals, food, pharmaceutical, and pet food industries. PBOM bags can be closed by sewing, but they are most often closed/sealed by Pinch Bag Closers (PBC) using a pre-applied hot-melt to create sift proof closures. 

PBOM are typically manufactured in 3-ply natural kraft paper. However, 2-ply extensible paper PBOM bags are capable of being produced and offer similar strength and cost benefits.

4. Self Opening Satchel (SOS)

An SOS bag is a block bottom, gusseted style bag that is capable of standing up unsupported due to its flat, machine-formed base. SOS bags provide superior stability during filling. Also, their shape stacks well and creates a stable pallet load. 

Two-ply extensible paper SOS bags are commonly used for retail goods such as charcoal and pinion wood.

Ready to Cut Packaging Costs with Extensible Paper Bags?

Our multi-wall paper bags are produced with state-of-the-art converting equipment in plants located domestically and abroad. Available in traditional kraft or high-performance extensible paper, Southern Packaging offers a wide variety of bag styles to suit all your multi-wall paper packaging needs.

As one of the premier bulk packaging distributors in the country, we have succeeded by listening to our customers, identifying their needs, and delivering on our promises.

Strategically located near Dallas, Texas, our company buys, sells, and delivers more than 1,100 different industrial packaging products to nearly 900 locations across the U.S.

Our substantial inventory includes all styles of FIBCs, paper bags, UN-certified bags, BRC & AIB food quality bags, polybags, BOPP bags, dunnage bags, and bulk shipping supplies.

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