Case Erectors

Case erectors are a type of packaging equipment designed to convert flat blanks into fully erected cartons or boxes. At TPC Packaging Solutions, we deliver a wide range of converting services and packaging equipment solutions, including case erectors. Our case erectors are available in various configurations and can be customized to meet your particular needs and constraints.

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What Are Case Erectors?

A case erector is a type of packaging machine that automatically folds, forms, and assembles cardboard cases from flat, corrugated blanks. This efficient equipment allows packaging facilities to save valuable time that would otherwise be spent constructing cases during the packing process. High-quality case erectors create near-perfect, ready-to-fill boxes every time, enhancing productivity and ensuring packaging consistency. Depending on your particular needs, some case erectors can even assemble recycled or used boxes, resulting in increased savings compared to buying new stock each time.

Types of Case Erectors

There are three main types of case erector machines to choose from:

• Automatic Case Erectors. Automatic case erectors are fully automated, providing a fast and efficient solution for high-volume packaging lines. This option minimizes the need for human intervention, resulting in reduced labor costs and higher productivity.
• Semi-Automatic Case Erectors (Formers). Compared to automatic case erectors, semi-automatic case erectors require some operator intervention. This is often the best solution for saving on costs and floor space. 
• Specialty Case Erectors. Specialty case erectors can be customized to meet the unique packaging needs of various industries.

To learn about our specific case erector offerings, view our catalog.

Benefits of Case Erectors

Case erectors provide various benefits to distribution centers and packaging lines. These benefits include: 

• Increases productivity. Compared to manual options, automatic and semi-automatic case erectors significantly increase the speed that cardboard blanks can be formed into folded and sealed cases.
• Reduces staff hours. Automatic case erectors can ramp quickly to meet growing demands without requiring additional labor. This reduces the need for overtime and allows employees to focus on more important areas of production. 
• Reduce repetitive strain and the possibility of injury. Manually assembling cases is a highly repetitive process that can result in employee strain and other injuries. Employing an automatic or semi-automatic case erector allows facilities to reduce workplace injuries related to repetitive motions. 
• Reduces inventory. To be shipment-ready, manufacturers and distributors often have to store numerous assembled boxes, which can take up a lot of space. Case erectors quickly and easily prepare cases as needed, allowing facilities to fulfill last-minute orders and large shipments without the costs associated with storing/transporting pre-erected boxes. 
• Reduces shipping damages. Case erectors form cases with high precision, resulting in near-perfect boxes free from damage. Human error can result in cases with poor adhesion and malformed corners that can result in cases opening during shipment and damaging goods.

Packaging Equipment From TPC Packaging Solutions

When you’re a manufacturer dealing with large volumes of products, manually erecting cases and packaging goods can take significant labor and time. Even if you’re a smaller operation, keeping up with production demands is crucial. Automating your case erector and packer functions can help.

By automating these essential processes, companies can improve productivity, reduce waste, and keep up with demand. As a premier case packer manufacturer since , Wayne Automation is here to help you discover the features and benefits of our case erecting and packaging equipment.

If you are looking for more details, kindly visit Carton Case Erector.

A case erector is a machine that turns a collapsed cardboard box into a completed box with a sealed bottom ready to be packed. Case erectors allow companies to gain an advantage over competitors relying on manual case erecting, and scale their business without the cost of increasing their workforce.

It’s essential to choose the right case erector for your operations. For example, while a high-speed case erector makes sense for large-volume manufacturers and distributors, a smaller operation might benefit from a small box erector that is compact and highly cost-effective.

Placement is another consideration. If you need to create boxes of different sizes, you could end up with too much equipment and too little space. Look for a case erector that has a small footprint and does automatic changeovers to reduce the amount of space you’ll need.

Purchasing a case erector that fits your requirements will improve your operations in terms of saved time, labor, safety, and cost.

A case packer is a machine that quickly and accurately assembles and packs products into cases or boxes. These machines come in various configurations, so companies can use an automatic packer for any product. Packers can include partitions or glued-in C-pad inserts to ensure secure packing. They offer full automatic loading or manual load stations based on your needs.

Choosing packers that use a modular approach will give you a customized piece of equipment that meets your needs and budget. Here are three of the different types of case packers available:

If you want to learn more, please visit our website Automatic Packaging Machine.

• Tray Packers. A tray packer is an excellent consideration if you’re looking for small case packers. These machines can rapidly pack cases, cartons, and ringed cans and are often used in the craft brewery industry as a reliable and cost-effective way to get products to customers safely.
• Wraparound Case Packers. This case packer machine is especially useful for more delicate products where a hand-wrapped approach wouldn’t suffice. Wraparound case packers give products more protection and keep the packaging looking great throughout the supply chain. The machines also use corrugated blanks sized to fit your product exactly, which can lower material costs.
• End-Load Regular Slotted Container (RSC) Case Packers. RSC boxes are popular for manufacturers because the design is efficient and the waste is minimal. RSC boxes can be top-loaded, side-loaded, or end-loaded. Top-load RSC cases have the best stacking strength, and are often used for products that compress, such as trigger bottles. Wayne Automation provides end-load RSC case packers for our customers.